Magnum has over 25 years of experience manufacturing equipment parts and products for the Sugar Milling and Processing Industry.
Fixed Cane Knives Rotor / Swing Back Rotors, Hammers, and Knives / Main, Chain, Intermediate and Bagasse Cane Carrier Slats / Top Roll and Quater Box Bronze-Steel Bearings / Bronze Liners / Mill Shell Perforated Top Rolls / Turnplates / Top Roll Scrapers / Crown Wheels / Alloy-Stainless Steel Mill Shell / Flanges / Forged Shafts – Cain Carrier, Mill Shell / I.D. fans
Sugar Cane Preparation: New Rotors, Rebuilt Rotors, Swing Hammers, Swing Back Knives, Fixed Knives, Mag-Tite Hi-Chrome Tips and Shark-Bite Tungsten Carbide Tips.
Chromium carbide cast tips with a hardness of 650 Brinell for optimal abrasion resistance. The tip is adhere by bonding the chrome white iron to a mild steel base in a vacuum furnace. Try our Mag-Tite tips today in either reversible bolt-on options for hammers or weldable tips for blades complete with beveled edges for easy welding.
The Shells are cast in Ductile or Cast iron depending on the design of the shell. Our shells are optimized for maximum juice extraction due to our capability to place up to 2000 nozzles in a perforated mill shell.
These extremely durable wear-resistant tips are manufactured to actually explode the cane fiber. We integrate tungsten carbide granules, then pour in the molten steel. The outer surface of the carbide particles alloy with and becomes metallurgically bonded to our air-hardening steel composition. Prior to first use, the outer surface of the Magnum Shark Bite Tip looks smooth because the carbide particles are encased. As they wear during use, the outer layer of steel gradually wears to expose the tungsten carbide particles. It’s these particles that take the punishment of your abrasive grinding and actually separates the cane fiber rather than cutting it. This alone increases the extraction rate unbelievably at the knife set and in your mill. Our customers have reported that Magnum Shark Bite Tips outlasts Domite® by 4 to 1 in many mills.
Magnum Shark Bite Tips increases extraction substantially by actually “exploding” the cane fibers utilizing the rough, jagged edges of the exposed carbide particles that self-sharpen as they wear. The more they wear, the more the tungsten carbide particles are exposed and thereby creating a higher extraction. (Domite® loses production when the corners round out with wear) Shark Bite doesn’t round out, but remains jagged with wear and will not break or crack when iron, steel or rocks enter your mill. Magnum Shark Bite Tips can be welded or bolted to your cane knife or shredder hammers.
Mill Housing Spares
Top roll bronze boxes
Magnum bronze boxes are cast with the following bronzes SAE 660 (CDA 932), Magnolia Bronze High Lead 120 (CDA 941), and/or the specified material by the customer.
Magnum Turn plates
Magnum manufactures standard turn plates and scrappers in various materials from gray cast iron, carbon steel, alloy steel, and all the way to stainless 410 to fight corrosion and increase wear life.
Magnum Quarter Boxes
Magnum quarter boxes are cast in 1020 and 1040 steels.
Magnum Replaceable Tips Turnplates
Magnum Replaceable Tips Turnplates
Magnum centrifugal cast bronze liner
Magnum liners are cast in bronze SAE 660 (CDA 932) and/or Magnolia SAE 64 Mod (CDA936) materials.
Perforated Top Roll Mill Shells
Top Perforated Shells
Cast in Ductile or Cast iron depending on the design of the shell. Our shells are optimized for maximum juice extraction due to our capability to place up to 2000 nozzles in a perforated mill shell. These mill shells claim to fame is the significant fuel cost reduction by lowering the baggage moisture content.
Mill Shell Shafts
AISI 4140/4340/1045 Finished Machined Forged shafts. Magnum offers the client onsite Ultrasonic testing for any shafts that will be reshelled.
Mill Shell Flanges
Casted in 410 Stainless Steel and Carbon Steel
Cane Carriers & Fabrications
Cane Carrier Spares
Main Carrier, Intermediate Carrier, and Bagasse Carrier spares including chains, slats and guides (Steel and UHMW)
Donnelly & Intermediate Chute Conveyors
I.D. (Induced Drafts) Fans
Overhaul and/or Manufacture bagasse boiler feed fans. Armored with MAGNUM MagnaCladd abrasion resistant plates.
Fabricated in our alloy steel round stock and abrasion resistant MagnaCladd Plates
Drives And Accesories
Magnum offers planetary drives for Sugar mills in North and South America.
We are able to supply rope couplings and send engineers to oversight the installation.
Offered in cast iron and steel
Offset & Straight Forged Shafts
Forged in AISI 4140, AISI 4340 & AISI 1045
Centrifugal and Positive Displacement Pumps
Centrifugal Process Pumps
Open eye impellers and other styles to meet the end-user requirement. Our pumps are offered in various material as high chrome white cast iron and duplex stainless (Cd4mcu)
MAGNUM PD (Positive Displacement) pumps are utilize for the bulk handling of Mesquite and Molasses. Our pumps are offered in various material as 316 stainless steel and cast iron.
Sugar Process House & Refinery
-Horizontal tubing shell -Vertical Tubing Shell -Direct Contact Heaters
- Roberts - Falling Film - Semi-kessner
Rotary Dryer – Fluidized Bed Dryer
Power Activated Carbon (PAC)
-Rapi-dorr 444 -Graver -SRT
Batch Vacuum Pans - Continuous Vacuum Pans - Vertical Crystalizer